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Jiangyin Bosj Science & Technology Co., Ltd.
Professional Roll Forming Machine Manufacturer
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HVAC Duct Automatic Shatter Making Machine

Jiangyin Bosj Science & Technology Co., Ltd.
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Jiangyin Bosj Science & Technology Co., Ltd.
Country/Region: China
Tel: 86-510-68975600
Contact Person:
Miss Joyce Wang

HVAC Duct Automatic Shatter Making Machine

Brand Name : BOSJ
Model Number : BOSJ-F
Certification : ISO,CE,SGS
Place of Origin : JIANGSU
MOQ : 1 set
Price : Negotiable
Payment Terms : L/C, D/A, D/P, T/T
Supply Ability : 2 sets per month
Delivery Time : 50 days
Packaging Details : wooden cases,plastic packing
Production Speed : 8-10m/min
Material Thickness : 0.5-1.5mm
Control System : PLC system
After Service : Engineer installation and Commission
System : HVAC System
Operation Type : Interface control
Punching Device : Hydaulic Punching
roll forming machine apply : HVAC duct
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HVAC System Fire Frame Roll forming Line production


By formula programmed, different sizes and different quantities can be set in one time. Also, different holes distances can be set to assemble different sizes of blades.
The Fire damper frame manufacture auto line can fabricate two kinds of frames, newlly designed hand fold integrated frame and TDF corner fastened frame. Two kinds of frames to be fabricated in one machine, reaching different requirements.

Damper blade auto line makes BLADE for damper blade easier!

FIRE DAMPER BLADE FORMING MACHINE ROLL FORMING MACHINE PUNCHING CUTTING ROLLING VCD SQUARE SHAFT


With 15 sets of roller stations, it can process material of 1.0-1.5mm thickness. Combine with a decoiler, cutting and punching unit, an auto line can be provided for three different sizes of blades with different coil width.


We can also manufacture the machine based on the blade profile as customers require.


Character of main structure


a) The structure is simple and the appearance of the machine is beautiful because we adopt

the shape-steel structure and most of the connecter is screw which make the machine

flexible and stronger.

b) All the components of machine are from brand-famous enterprise so that they ensure the

machine normal function very effectively.

c) We adopt the automatic length-fixed forming and cutting to guarantee the length to be

precise and the finished product clear without deforming.

d) It is very easy to install the equipment and suitable for producing in the factory.

e) Low noise with high efficiency


1,Production Forming process

De-coiler—servo feeding—gap and cut off mould—forming ---collection table


2, Flow diagram

3, Equipment composing parts

Equipment is composed of de-coiler ,feed system ,gap and cut off , forming machine,collection table ,electric control system , etc.


Main structure and performance of machine


Technical Parameter


ItemsSpecifications
Material of coilMaterial Thickness1.5 mm galvanized coils
Un Coiler3 tons manual
Forming systemRolling SpeedAbout 10m/min
Roller StationsAbout 16 stations
Roller Material

Gcr15 coated with chrome


Shaft diameter65mm
Maim Motor Power11kw
Pinching motor2.2kw
Motor cutting Power7.5kw
Cutting systemMaterial Of CuttingCR12mov with quench treatment
HardnessHRC58-62
Tolerance+-1.5mm
Cutting blades3 sets
Electrical control systemElectric Source

380V, 50HZ,3 phase

Also can satisfy Customer’s requirey

Control SystemPLC
WeightAbout 8 tons
Way Of Drive1.2 inch chain

Roll forming production scope
This rollforming machine can be make the thickness from 0.8mm to 1.2mm
Parameters of main equipment:


1 - De-coiler
Material width: ≤ 250 mm, Material thickness≤ 2.0mm;
Inner diameter: 480-520 mm;
Outer diamete: φ 1200mm;
Max. Load capacity: ≤ 2T


2 - Leveling system
Use 9 roller leveling,
Power 2.2 kW,
Speed: 10M/min


3 - Servo feeding system
BNC-30Technical parameters:
BNC-300
The feed shaft diameter: φ 60mm
Measuring diameter of shaft: φ 60mm
Maximum feed plate of width: ≤ 300mm
Maximum feed plate of thickness: ≤ 2.5mm
Maximum feed speed: ≤ 40m/min
Feeding and blanking step length tolerance: ± 0.20mm
Feed products overall length tolerance: ± 0.25mm
Servo motor power/brand: 1.3KW/Japan Yaskawa
TransmissionSynchronous wheel / gear
Length measuring encoder: ROUNDSS 2500P


Main Forming Machine

  • Feeding: power 0.37kw
  • Forming machine
  • Forming frame
  • Material of forming mould: GCr15, quenching treatment: rigidity: HRC56-62º
  • Motor: 7.5kw frequency conversion engine
  • Electric control: PLC system

NO.

Project

Unit

parameters

Remark

1

Material
typeMild steel Galvanized sheet
Strength of material sheetMap≥350
Thickness of material sheetmm0.8~1.5
2Size of productionmm
Reference the picture
3Production speedm/min6~8
4Material of rollerGCr quenching treatment
5Drive typeGear box
6PowerkwAbout 34
7Electric control systemPLC variable frequency control
8Dimensions(Length*width*height)m28X4X3.9

6 - Cutting system
A. ModalityHydraulic cutting
B. Design featureafter cutting system design in the forming machine, the cutting Length can be set.


7 - Run-out table
Framework: Platform typewithout power


8 - Electrical control system
1-The whole line adopts PLC control, LCD touch screen display and man-machine interface software. (Interaction between workers and PLC. )
The operator can do the following
The setting program (PLC)
Monitoring the control process,
Modify the control parameters,
The length of the workpiece digital setting,
The length of the workpiece adjusting.
Running state real-time monitoring equipment and fault indication.


2- Mode of operation: Manual / auto two. With manual, automatic switching function: In the manual mode, can be stand-alone operation, convenient repair; In the automatic mode, all production and operation, the start up sequence; Along with the emergency stop button, easy to handle emergencies, to ensure the safety of equipment and personnel.



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